Free NDT Calculators & Tools
30 free, formula-backed calculators for the working inspector — every one shows the formula, a worked example and the governing code. No signup, no paywall.
Radiography (RT) & Radiation Safety
Calculate half-value and tenth-value layers for Ir-192, Co-60, and Se-75 gamma sources through lead, steel, and concrete. Per ANSI N43.3 shielding tables.
Open calculatorCalculate gamma radiography exposure time for Ir-192 on D4/D5/D7/D8 film classes using the exposure-factor method per ASTM E94 and ASME V Article 2.
Open calculatorCalculate radiographic geometric unsharpness from focal-spot size, source-to-object, and object-to-film distance. Check Ug against ASME V / ASTM E1742 limits.
Open calculatorDecay an industrial radiography source to its current activity using A(t) = A₀ × exp(-λt) with half-life values from ANSI N43.3.
Open calculatorUltrasonics (UT / PAUT)
Generate a Distance Amplitude Correction or Time-Corrected Gain curve from 3+ reference reflectors per ASME V Article 4 and ASTM E2192.
Open calculatorSize a planar UT indication using the 6 dB drop method per ASTM E2192 and ASME V Article 4. Returns through-scan defect length with beam-spread correction.
Open calculatorCalculate ultrasonic angle-beam skip distance and beam path for weld inspection — half-skip and full-skip surface distance and sound path from wall thickness and refracted angle.
Open calculatorCompute the refracted shear-wave angle in steel from a wedge incidence angle using Snell's Law. Verifies probe wedge selection per ASME V Art. 4.
Open calculatorCalculate ultrasonic attenuation loss for carbon steel, stainless, aluminum, copper, plastic, and concrete at 1–25 MHz. Separates material absorption from geometric spreading. Per EN 583-2.
Open calculatorCalculate ultrasonic near-field length, -6 dB and -20 dB half-angles, and beam width at depth. Steel, aluminum, copper, plastic. Per ASTM E317 and EN 12668-2.
Open calculatorCalculate Condition Monitoring Location (CML) count, grid spacing, and re-inspection interval for piping & vessel UT surveys. Per API 570, API 510, API 574 grid sizing rules.
Open calculatorConvert ultrasonic amplitude ratios to decibels and back. Compute dB difference between two signals and the gain needed to set a signal to 80% FSH.
Open calculatorCalculate ultrasonic near-field (Fresnel zone) length from probe diameter, frequency, and material velocity. Find where the beam focuses and is usable for flaw sizing.
Open calculatorCorrect ultrasonic thickness readings for high-temperature surfaces. Sound velocity in steel falls ~1% per 55°C, so a gauge calibrated at ambient reads thick on hot equipment. Per ASME V and Olympus/Evident field practice.
Open calculatorConvert ultrasonic time-of-flight to wall thickness in mm and inches. Uses t = (v × Δt) / 2, the pulse-echo equation per ASTM E797 and API 510.
Open calculatorEddy Current (ET)
Calculate the eddy current fill factor for a bobbin probe in tube inspection — η = (coil diameter / tube ID)². Higher fill factor means better sensitivity. Per ASME V Article 8 / ASTM E690.
Open calculatorCompute eddy current test frequency from desired depth of penetration using δ = 1 / sqrt(π × f × μ × σ). Per ASTM E309 and ASNT recommended practice.
Open calculatorCalculate eddy current standard depth of penetration (skin depth) from material conductivity, permeability, and frequency. Pick the right EC test frequency.
Open calculatorMagnetic Particle (MT)
Calculate magnetic particle coil ampere-turns and current for longitudinal magnetization per ASTM E1444 / E1444M — low-fill and high-fill (cable-wrap) formulas.
Open calculatorCompute applied magnetic field for MT inspection per ASTM E1444 §7. Solenoid coil amp-turns and field strength for yokes per ASME V Art. 7.
Open calculatorPenetrant (PT)
Materials & General
Calculate long-term and short-term corrosion rate, remaining life, and the maximum inspection interval for pressure vessels, piping and tanks per API 510, API 570 and API 653.
Open calculatorConvert between Brinell (HB), Rockwell C (HRC), Rockwell B (HRB) and Vickers (HV) hardness, with approximate tensile strength, for steel. Based on ASTM E140 conversion tables.
Open calculatorInspection Planning & Cost
Track NDT certification expiry and renewal windows: ASNT Level II/III (5-yr), AWS CWI (3+9 yr), API 510/570/653 (3-yr), PCN, ISO 9712. Required CE hours per cert.
Open calculatorEstimate NDT inspection cost by method, area, access, and travel. US market rates for UT, RT, MT, PT, PAUT, and TOFD as of 2025.
Open calculatorCalculate equipment remaining life and the next inspection interval from thickness and corrosion rate, applying the API half-life rule and code maximums (510, 570, 653).
Open calculatorPick the right NDT method for the material, defect type, and access constraints. Logic follows ASNT recommended practice and API 510/570/653.
Open calculatorEstimate per-weld inspection cost by method (UT, RT, MT, PT, PAUT), pipe size, wall thickness, and access. Per-joint pricing benchmarks from US contractor rate cards.
Open calculatorEstimate deposited weld metal weight and filler-metal consumption for single-V butt and fillet welds. Cross-section × length × steel density ÷ deposition efficiency (SMAW, GMAW, FCAW, SAW).
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