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Magnetic Particle Testing (MT) Services

Magnetic Particle Testing detects surface and near-surface defects in ferromagnetic materials using magnetic fields and iron particles.

What is Magnetic Particle Testing?

Magnetic Particle Testing (MT/MPI) is used to detect surface and near-surface discontinuities in ferromagnetic materials such as steel, iron, nickel, and cobalt alloys. The method works by magnetizing the test area and applying fine ferromagnetic particles (dry or in suspension) to the surface. Discontinuities cause magnetic flux leakage that attracts particles, forming visible indications that outline the defect.

How MT Works

1

Test piece is magnetized using direct or indirect magnetization

2

Discontinuities disrupt the magnetic flux flow

3

Flux leakage at defects attracts ferromagnetic particles

4

Visible or fluorescent particles form indications at defects

Applications of Magnetic Particle Testing

Surface crack detection
Weld inspection
Forging and casting inspection
In-service fatigue crack detection
Post-machining inspection
Structural steel inspection

Advantages

  • Rapid and relatively simple to perform
  • Can detect defects through thin coatings
  • Immediate results
  • Portable equipment available
  • Relatively inexpensive
  • Can detect near-surface defects

Limitations

  • Only works on ferromagnetic materials
  • Surface preparation may be required
  • Demagnetization needed after testing
  • Limited depth of detection
  • Proper magnetization direction critical

Applicable Standards & Codes

ASTM E1444
ASTM E709
ASME Section V
ISO 9934
EN ISO 17638
AWS D1.1

Industries Using MT

Manufacturing
Aerospace
Oil & Gas
Construction
Automotive
Rail

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