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CM

Corrosion Mapping (CM) Services

Corrosion Mapping provides detailed thickness maps of equipment walls to assess corrosion damage and predict remaining life.

What is Corrosion Mapping?

Corrosion Mapping is a specialized application of ultrasonic testing that creates detailed wall thickness maps of equipment and piping to assess the extent and severity of corrosion damage. Using encoded scanning systems, corrosion mapping produces color-coded C-scan images that clearly show areas of wall loss, enabling accurate remaining life calculations and maintenance planning.

How CM Works

1

Encoded UT scanning creates position-correlated data

2

C-scan display shows thickness as color-coded map

3

Statistical analysis determines corrosion rates

4

Comparison with previous scans tracks progression

Applications of Corrosion Mapping

Pressure vessel corrosion assessment
Piping system condition monitoring
Storage tank shell inspection
Heat exchanger shell mapping
Structural member assessment
Fitness-for-service evaluations

Advantages

  • Comprehensive area coverage
  • Permanent digital records for trending
  • Accurate remaining life calculations
  • Color-coded visual display
  • Identifies localized corrosion patterns
  • Supports risk-based inspection programs

Limitations

  • Surface access and preparation required
  • Slower than spot readings
  • Equipment cost higher than manual UT
  • Requires trained operators
  • Couplant management on vertical surfaces

Applicable Standards & Codes

ASME Section V
API 510/570/653
ASTM E2375
DNV-RP-G103
BS 7910

Industries Using CM

Oil & Gas
Petrochemical
Power Generation
Marine
Pipeline

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Other NDT Methods

UT
Ultrasonic Testing

Ultrasonic Testing uses high-frequency sound waves to detect internal flaws, measure material thickness, and characterize material properties.

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RT
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MT
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PT
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